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Tornado Vertical Lift Modules

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Conveying Solutions Perfect Pick Picking Solution Sure Sort Sorting Solution Tornado Vertical Lift Modules

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FAQs

A Vertical Lift Module (VLM), like the Godrej Tornado, is an automated storage and retrieval system (ASRS) designed to act like a giant, intelligent vending machine for your warehouse. It consists of two columns of trays (front and back) with a central elevator that delivers items directly to an operator.

The operation is a simple three-step Goods-to-Person process:

  1. Request: The operator selects an item or enters an order via the integrated touchscreen interface.
  2. Retrieval: The internal high-speed elevator (the "extractor") travels vertically to the exact shelf location, pulls the heavy-duty tray onto the platform, and brings it down.
  3. Delivery: The tray is presented at an ergonomic picking port at waist height. The operator picks the item, and the lift returns the tray to its optimal storage position.

Tornado VLM warehouse automation improves storage efficiency by utilising vertical space up to 15 m high, achieving up to 90% greater density than traditional shelving while reclaiming 70-85% floor space. Its automated lift delivers trays precisely to an ergonomic access point, eliminating aisles and manual searching for 65% faster handling. Intelligent software optimises tray layouts dynamically, supports 300-500 kg loads, and ensures 100% stock accuracy via LEDs and weight controls, minimising waste in compact footprints

Yes, the Tornado VLM is highly effective for high-volume warehouse operations, particularly those requiring frequent access to thousands of small-to-medium-sized parts. While its primary strength is space density, its Tornado VLM warehouse automation software and mechanical design are built specifically to sustain high-speed fulfilment.

Yes, Tornado VLM solutions are highly scalable for growing warehouses.

Scalability Features

Modular designs allow height adjustments from 4 m to 15 m and the addition of multiple units without major reconfiguration, supporting increased tray capacities (15-78 m³ per machine).​

Growth Benefits

Customisable tray layouts (up to 500 kg) and software integration adapt to rising SKUs or throughput. Start small and expand seamlessly, saving 70% floor space while integrating with larger automation like ASRS.

Safety is a cornerstone of the Tornado VLM warehouse automation design. Because the system involves a high-speed internal elevator and heavy trays, Godrej integrates multiple layers of mechanical and electronic protection to safeguard both the operator and the inventory.

Tornado VLM warehouse automation benefits industries handling small-to-medium parts with high SKU density, including manufacturing (tools, components, spares), automotive (engine parts, spares), retail/eCommerce (seasonal goods, small items), pharma (precise retrieval), electronics (components), and logistics/warehousing (mail orders, refurbished stock).

Tornado - Vertical Lift Module

Maximise your warehouse potential with the Tornado VLM, a state-of-the-art vertical lift module designed to reclaim up to 90% of your floor space. This Tornado VLM warehouse automation solution brings items directly to operators, boosting picking speeds and accuracy. It’s the perfect blend of high-density storage and ergonomic efficiency for any modern facility.

Optimise Warehouse Operations with Tornado VLM

Tornado VLM is a high-performance vertical lift module powering Tornado VLM warehouse automation. This automated storage and retrieval system uses a computer-controlled lift to deliver trays from vertical columns to the operator, eliminating walking and ladders.

It boosts picking speed (up to 65% efficiency gain) and accuracy (99.9% via light pointers and WMS integration). The space-efficient design saves 70% floor space by maximising heights to 15 m, ideal for dense warehouse storage of parts, tools, or files.

Key Benefits of Godrej Tornado Vertical Lift Modules

The Tornado VLM warehouse automation system is a technical powerhouse that redefines high-density storage through its "Goods-to-Person" mechanism. Key capabilities include:

  • High-Density Storage & Optimised Footprint: By utilising vertical height up to 15 metres, it saves up to 75% to 90% of floor space compared to traditional shelving.
  • Automated Tray Delivery: An intelligent internal lift delivers trays directly to the operator at an ergonomic height, slashing walking and searching time by up to 65%.
  • Real-Time Inventory Tracking: Integrated TCPlus software provides live stock visibility, ensuring up to 99.9% picking accuracy.
  • Seamless WMS Integration: The Windows-based interface connects effortlessly with existing ERP/WMS systems for synchronised order fulfilment.
  • Safety & Ergonomics: Features like light curtains and password-protected access ensure safe access and secure storage for high-value inventory.

How Tornado VLM Enhances Efficiency and Accuracy

The Tornado vertical lift module drives vertical lift module warehouse automation by automatically delivering trays to an ergonomic access point via a quiet, computer-controlled lift, eliminating walking and ladders for safer operations. It accelerates picking speed up to 65% with light pointers and LEDs guiding precise retrievals at 99.9% accuracy. The space-efficient design maximises vertical height (to 15 m), reclaiming 70% floor space while cutting handling operations and energy costs through optimised density.

Why Choose Godrej Tornado VLM for Warehouse Automation

Godrej’s Tornado VLM warehouse automation represents the pinnacle of reliability, backed by decades of industrial engineering expertise. Built with robust construction and strict safety compliance, this vertical lift module is engineered to withstand the rigours of heavy-duty use. Godrej offers highly customisable solutions for diverse warehouse needs, ensuring seamless integration into any facility. With proven performance in demanding industrial environments, it is a trusted choice for businesses seeking long-term durability and operational excellence.