The Sure Sort sorting solution is a highly scalable, robotic "automated put wall" designed to handle small-item sortation with incredible speed and accuracy. Developed by OPEX and delivered through Godrej, it replaces the labour-intensive process of manually sorting items into individual customer orders.
Sure Sort Sorting Solution
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Sure Sort functions as a warehouse sorting solution through an automated put-wall system powered by iBOT robots. Operators induce items onto a conveyor, where a 6-sided RFID scan tunnel reads barcodes from any angle. iBOTs autonomously transport totes to precise sort bins with pack-to-light LEDs guiding placement, achieving 2,400 items/hour. Completed orders consolidate at outputs, with WMS integration enabling real-time tracking and returns via automated conveyors.
Yes, the Sure Sort sorting solution is specifically designed to handle high-volume environments and seasonal peaks that would typically overwhelm manual sorting teams.
Yes, the Sure Sort sorting solution is highly scalable for growing warehouses.
Scalability Features
It uses modular expansion—add iBOT robots, sort bins, or aisles without downtime or redesign, adjusting throughput from 1,000 to over 2,400 items/hour.
Growth Benefits
A compact footprint (60% smaller than traditional sorters) fits expanding operations, while WMS integration handles surging SKUs and peaks seamlessly, ensuring future-proof efficiency.
The Sure Sort sorting solution is a versatile powerhouse that adds value to any warehouse handling a high volume of individual or small parcels. While it's a staple in e-commerce, its compact design and high-speed robotic sorting make it ideal for several specific warehouse types and use cases.
1. E-commerce Fulfilment Centres
- Benefit: It replaces up to six manual put walls, allowing 2-3 people to do the work of a dozen.
2. Micro-Fulfilment Centres (MFCs)
- Benefit: It allows retailers to process thousands of local orders per hour in a footprint as small as a few parking spaces.
3. Third-Party Logistics (3PL) Providers
- Benefit: 3PLs can quickly reconfigure bin sizes and sorting logic to onboard new clients without changing hardware.
4. Reverse Logistics & Returns Processing
- Benefit: Reduces the "backlog" of returns, getting sellable items back into inventory up to 65% faster.
5. Pharmaceutical & Healthcare Distribution
- Benefit: The 6-sided scan tunnel identifies every bottle or box by its barcode or RFID, ensuring life-critical accuracy.
6. Retail Store Replenishment
- Benefit: Improves store-level inventory turnover and reduces the labour needed at the retail storefront.
Sure Sort improves sorting accuracy with 6-sided RFID scan tunnels reading up to 8 barcodes per item regardless of orientation, combined with pack-to-light LEDs and WMS validation for 99.9% precision—eliminating human misreads.
Speed surges to 2,400 items/hour via autonomous iBOT robots that transport totes directly to bins in a single pass, bypassing traditional conveyor loops. Real-time software orchestration ensures consistent throughput without bottlenecks.
Sure Sort Sorting Solution
Sure Sort is a high-speed, automated "put wall" and sorting solution designed to handle small items with extreme precision. It replaces traditional manual sorting processes by using a fleet of autonomous, self-charging iBOTs that navigate a compact vertical rack to deliver items directly into designated order bins.
Key Benefits
- High Throughput: Capable of sorting up to 2,400 items per hour with minimal human intervention, effectively replacing up to six manual put walls.
- Versatile Handling: It can process a vast array of SKUs, from tiny items like pens and pharmaceuticals to larger products like shoeboxes.
- Space Optimisation: Its vertical, high-density design significantly reduces the warehouse footprint required for sortation.
- Error Reduction: Integrated 6-sided scanning and "pack-to-light" systems ensure items reach the correct bin every time.
Godrej’s Unique Offerings
Godrej provides a specialised edge for the Indian market:
- Plug-and-Play Installation
- Modular Scalability
- Local Professional Support
- Engineering Expertise
Streamline Order Fulfilment with the Sure Sort Sorting Solution
Sure Sort sorting solution is an automated put-wall system using iBOT robots for precise, high-speed sorting in high-volume warehouses. It excels as a scalable warehouse sorting solution, processing up to 2,400 items/hour with 6-sided scanning and pack-to-light for 99%+ order accuracy.
This boosts throughput by minimising labour, handling mixed SKUs efficiently, and expanding modularly—ideal for eCommerce and distribution needing rapid fulfilment without errors or bottlenecks.
Key Features of the Sure Sort Sorting Solution
The Sure Sort sorting solution is a powerhouse of efficiency, designed to handle high-velocity fulfilment with robotic precision. By eliminating manual "put" steps, it ensures a seamless flow from induction to shipping. Key system capabilities include:
- Automated Sortation Logic: Intelligent iBOTs use sophisticated algorithms to dynamically route items to the correct order bins in real-time, maximising system uptime.
- High-Speed Throughput: The system processes up to 2,400 items per hour, utilising high-speed induction and autonomous vehicles to outperform traditional manual put walls.
- Accurate Item Tracking: A standard six-sided scan tunnel identifies barcodes and RFID tags instantly, ensuring 99.9% accuracy in item placement.
- Seamless System Integration: The platform connects effortlessly with existing WMS and WCS via open APIs, providing real-time data visibility and inventory synchronisation.
How Sure Sort Improves Warehouse Efficiency and Accuracy
Sure Sort, a cutting-edge warehouse sorting solution, transforms operations by reducing manual handling through autonomous iBOT robots that transport and sort totes precisely. It accelerates order processing to 2,400 items/hour via high-speed 6-sided scans and pack-to-light verification. Sorting errors drop below 0.1% with automated guidance, eliminating human misreads. This optimises workflow by streamlining fulfilment lanes, cutting labour dependency, and enabling seamless scalability for peak demands.
Why Choose Godrej Sure Sort for Warehouse Sorting Automation
Partnering with Godrej for the Sure Sort sorting solution ensures access to decades of proven automation capabilities and European-standard technology manufactured in India. They offer highly customisable sorting solutions tailored to your specific SKU profiles and facility layouts, ensuring a perfect fit for your operational needs. Beyond implementation, Godrej provides reliable after-sales support through a dedicated nationwide network, including 24/7 technical assistance and resident engineering teams to guarantee maximum system uptime.