Vertical storage reimagined for solar power product manufacturing efficiency

A fast-growing solar power product manufacturer with global operations faced operational delays due to multi-warehouse storage for raw materials, packaging, and finished goods.

Case summary : A fast-growing solar power product manufacturer with global operations faced operational delays due to multi-warehouse storage for raw materials, packaging, and finished goods. They needed a consolidated solution that delivered 100% product selectivity and efficient inventory tracking. We designed and implemented a flexible Mobile Pallet Racking system, utilising vertical space optimally with racks up to 8.1 metres high along an 86-metre rail, providing 5,519 pallet positions. Our system incorporated intelligent Location Management Software for accurate, real-time inventory tracking and was configured for future scalability. We added features like spiral conveyors, lifts, enhanced lighting, and ergonomic design to improve material flow, reduce manual handling, and boost safety. Our solution increased storage capacity by 70% and ensured seamless operations for peak production demands.

About the client : Energising global solar innovation

The client is a fast-growing, vertically integrated solar power product manufacturer and the renewable energy arm of a diversified group employing over 2000 people. With manufacturing across Asia and Africa and a global sales footprint, they are committed to sustainability and innovation in solar solutions worldwide.